3 Tier L-Shaped Pallet Couch w/Table

As I mentioned in my Memorial Day weekend post, we built a pallet couch for our upcoming BBQ. I wanted to share with you how we made our pallet couch.  I am sharing the slightly simpler version. It was not hard to make, the only difference is we created an extra space in the middle which gave it an odd size. Therefore, we had to create an extra frame for the middle, for this tutorial the base will consist solely of pallets. I plan on adding pillows, I just haven't decided if we are going to make them or buy them.

3 Tier L-Shaped Pallet Couch w/Table

Tools/Supplies
Table Saw
Power Drill
Nail Gun
Staple Gun
Measuring Tape
Caulking Gun
Paint Gun
Paint Brushes
Painters Tape
Measuring Tape
Box Cutter
Drop Cloth
Pencil

Materials
9-12 4x4 Pallets
1 Pallet (larger size or same of others)
2 2x8 Lattices
2 4x8 sheets of plywood (or anything cheaper like OSB) (we had it cut at the store for free)
1 sheet of Plexiglas (thicker the better)
Foam (qty based on size of pallets)
1 bx of Wood Screws
Outdoor Fabric (qty based on size of pallets (a few inches longer/wider than couch))
1 gallon of Outdoor Paint
Construction Glue

Instructions
Couch
Stack your pallets in 3s. Form an L shape (two sets on one side and one set on the other) if you want more seating room add another stack of pallets to the other side (two sets on one side and two sets on the other).  Make sure the front of all the pallets are lined up.
Using a nail gun, nail each stack together 1st in the front and the back. After you nail the stacks together connect all of the stacks to one another.* If they seem impossible to nail together, use 3 inch long furring strips and place them between each stack of pallets, but inside the pallets so that they are unseen and nail them through the front of the pallets. *you may want to use a piece of wood to reinforce the furring strip in place while nailing.
Now you have your base.
Place your lattice on top of your pallet base and measure the length from the ground to the top of the lattice.
Cut your furring strips to that length. You will need 3 per stack. (9-12). Using your nail gun nail the furring strips to the back of the pallet base (1 on each end and 1 in the middle).
Place the lattice in front of the furring strips and staple to the furring strips (you can also use brad nails).
Use drop cloth to protect area. Using a paint gun (paint entire couch), use brush to fill in any gaps.

Cushions
Place your foam on top of the plywood, cut as needed using a box cutter. Once your foam is to size, using a caulking gun, cover plywood with construction glue. Place foam on top and allow it to dry.
Cut fabric leaving six inches around the sides, lay fabric flat, pattern-side down. Lay foam covered plywood on top of fabric, foam-side down (make sure it is even on all sides). Pull fabric snug and staple around the entire piece of plywood until all sides have been stapled down.

Table
Cut pallet in half. Stack the two halves and nail together using the nail gun. Cut a piece of lattice the same size of your table and place on top. Using a nail gun or brad nails, nail down the lattice to the top of your table. Using a paint gun (paint entire table), use a brush to fill in any gaps. Allow to dry; once the table has dried, place Plexiglass on top of table. Place painters tape in each corner of the table and pre-drill holes on each corner (tape prevents Plexiglas from cracking, drill wood screws into each pre-drilled hole.  Remove tape.
Place table upside down (place on grass or under something to prevent Plexiglass from scratching) place caster in each corner and using a pencil, mark the holes. Pre-drill each hole (you can do 2-4 per caster) (I did 2 per caster diagonally). Drill wood screws into each pre-drilled hole.

*Keep in mind that if you want to use pallets for the back you can do that too, you will need about three, just remove the bottoms of them and nail them to the back of your base. Also, the hardware store will cut all of your wood if you want them to.
*You can add throw pillows or make your own.
*Consider adding battery operated tea lights under the Plexiglas to illuminate it in the evening.

And…It Is What It Is!


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